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It can be difficult to maintain quality control in the manufacturing

Quality control is a process used in manufacturing to ensure that customers receive products that are free of defects and meet their requirements. When done incorrectly, it can put consumers' health and safety at risk. In the case of Takata airbags, for example, a recent defect was discovered that led to the largest automotive recall in history. The recall affects nearly 69 million airbag inflators and is expected to cost hundreds of millions of dollars. The recall will last until the end of 2019 and the resolution will not be completed until 2020.

Quality is monitored and controlled through the use of statistical process control (SPC), which tracks production metrics. It assists quality managers in identifying and resolving issues before products leave the manufacturing facility. Customers' needs are met and zero defects are achieved through the application of Six Sigma's five key principles. When combined with lean tools such as Total Productive Maintenance (TPM), 5S, and Kaizen, it is possible to eliminate the majority, if not all, defects.


Manufacturers who have quality control procedures in place are far less likely to be subjected to product recalls or to put their customers' health and safety at risk as a result of poorly manufactured products

The financial burden associated with these recalls can be significant

The Takata recall, which is estimated to have cost the company between $7 billion and $24 billion, is a testament to this

Learn how TPM can help you avoid costly recalls and improve the performance of your quality control system

The Graphic Products' Best Practice Guide to Total Productive Maintenance (TPM) will assist you in your quest for total quality and productivity improvement

Increase your profits by improving quality, eliminating defects, and streamlining your operations



Quality control in the manufacturing industry can be a difficult task. Often, it is done at the end of the manufacturing process, allowing for the discovery of defects after the fact. Quality assurance is a unique process for each organization. ISO 9001, on the other hand, is applicable to both large and small businesses, and it can be tailored to meet almost any requirement. Quality assurance is a tool for developing a long-term quality assurance program that ensures that everything from raw materials to inspection procedures is of the highest possible caliber. It is virtually impossible to have issues or defects caused by poor quality materials or third-party components anymore.

Inspection can take place at any stage of the manufacturing process and is primarily concerned with the quality, construction, and functionality of the final product. In the end, it ensures that the product meets all applicable safety standards and is compliant with all applicable import regulations in your country. Product inspections are critical for importers because they help you ensure that you get the most value for your money by ensuring that you receive high-quality goods on time.

Inspection of the shipment prior to shipment

This is the inspection of newly manufactured goods that is frequently performed prior to the goods being shipped to the customer. Pre-shipment inspection is performed in the majority of cases when all products are complete and at least 80% of them are packed. In pre-shipment inspection, quality control inspectors look for defects, irregularities in the dimensions and appearance of the product, as well as product quality, quantity, and safety regulations.

By conducting inspections while the product is still in the factory, you will have the opportunity to correct any issues that may arise and avoid making costly mistakes later in the manufacturing process. Acceptable Quality Limits (AQL) are one of the most commonly used methods for conducting pre-shipment inspections and are one of the most widely used methods in the industry.


Posted on 24.12.2021 / 4:53

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